1991.5 Dodge W250 4x4 Diesel
Remove interior and start preparing and cutting floors for new metal floor pans, for metal work on driver side. Driver side inner rocker replacement, driver side rocker replacement, weld up driver side/inner and outer rocker. Weld in brace. Floor installation. Cut and clean passenger side cab mount, weld in floor. Metal to metal filler on rocker. Body work. Rebuild front disc brakes: brake work, prime and paint hub, install new races and bearings in front hubs. Rebuild brakes/hub/bearings. Remove and replace steering box, remove/cut bad power steering lines. Remove and replace pitman arm, degrease, paint pitman arm, clean degrease media blast mounting plate. Clean degrease paint tie rod link. Remove and replace tie rod ends. Remove and replace steering box, replace bad shaft nut, clean threads. Replace with Mopar pitman nut, install new high pressure line, install new master cylinder; remove and replace master cylinder after bench bleed. Bleed brakes; rebuild steering coupler, disassemble, degrease and sand blast, paint. Final assembly, wheels on, alignment, power steering fluid, wheel lug nuts on, set steering wheel. Test drive, checks out. Car was picked up.
Customer brought truck back for more work: repair rusty holes on bed body work and paint red. Repair rusted areas over rear wheels. Fix inner fender, replace outer rear fenders. Body work, block, finish rear quarters after welding. Sand down grey stripped panel, prepare for new grey panel, paint grey factory paint code. Cut panel where red meets grey, remove bed cover camper shell, prepare and paint factory red paint code. Customer will prove glue on stripe. Paint rear tailgate same color combination. Single stage for both colors.